CERAMIC FIBRE PRODUCTS

SUPERCERA BULK FIBRE

Supercera is a high temperature insulating refractory fibre processed from high purity alumina and silica constituent specially selected for high strength refractoriness and stability even under severe conditions.

Supercera spun texture gives it the added extra of exceptionally long fibres and superior mechanical properties essential to meet rugged service conditions.

Supercera bulk fibers provide superior acoustical benefit in addition to high thermal performance a relevant benefit in process furnaces. Supercera can be handled and worked into expansion joints, wall penetrations and other areas with nominal skills. In specific cases, our application engineers would be happy to assist with Heat Loss. Surface Temperature and Heat Storage Computations.

APPLICATIONS:

As a resilient fill for packing material in high temperature areas like:

		Burner openings
		Kiln Insulations
		Furnace patch sealing
		Emergency repairs in refractory
		Glass Tanks and glass processing
		Furnace repairs
		Expansion Joints
		Fibre Boxes

SUPERCERA BLANKETS

Supercera Blanket is a refractory fibre needled mat made without binder from Supercera fibres the only super-spun double needled fibre in the country today. Supercera RTZ and HTZ blankets zirconica stabilized and are suitable for use upto 1260°C and 1425°C respectively. Both blankets have excellent resistance to most chemicals. If wet by oil or water, their thermal and physical properties are fully restored upon drying. It is available in density of 64, 96 & 128 kg/m³. size 7620x610mm, thickness: 6,12, 20,25, 50 mm. They confirm to IS 15402 & ASTM C892.

APPLICATIONS:

		Annealing furnaces and glass kilns
		Reformers & Ducts in petrochemical
		Fertilizer and Boiler Linings Industry
		High temperature pipe insulation
		HRSG and stack linings
		Glass Furnace crown insulation
		Trundish Cover, Transfer cars in steel plants
		Soaking pit seals and expansion joint
		Kilns, kiln cars for Ceramic industry
		Annealing cover bottom seals
		Reusable insulation blankets for filed stress relieving of welds
		Insulation blankets for steam and gas turbines and fire protection
		Insulation wrap on investment casting moulds
		Temporary repair of refractory furnace linings and roofs
		High temperature filter media / gaskets
		Furnace door seals, linings and gaskets
		High Temperature Sound Absorption and Nuclear Insulation applications

SUPERCERA BOARDS & BLOCKS

Supercera Blocks and Shapes are obtained by vacuum suction of a mixture of Supercera fibres with organic and mineral binders. These vacuum formed products can be moulded and cured into a wide variety of shapes to have a smooth inside surface and a rougher outside, as demanded by the application.

.

APPLICATION:
(Vacuum Formed Shapes)

		Combustion chambers
		Domestic boiled doors
		Peep holes, Pipe seals
		Special furnace Lining parts
		Radiant element supports in vitroceramic hotplates (either electric resistance or halogen)

APPLICATIONS:
(Boards and Blocks)

		Lining of: Furnaces including electric furnaces; Flue and Chimney of furnaces and kilns; Hot gas ducts; Combustion chamber in central heating boiler; glass tank side, end walls and port neck; Low and high temperature driers
		Trough and distribution linings for conveying molten metal
		Refractory back up for bricks and castebles
		Pouring forms for non ferrous castings
		High temperature baffles and muffles
		Heat shield for personnel protection
		Rigid high temperature gasket and seals
		Expansion joints
		Boiler Tubes Insulation

SUPERCERA ANCHORED MODULES AND VENEERING MODULES

Supercera Anchored Modules are made form folds of Supercera ceramic fibre – the only Superspun double – needled fibre in the country. The module is held in compression by removable strapping. Each module has an integral anchoring system – the result of continuous R & D and advanced designing. Fixing of the module to metal shell is achieved by welding specially designed studs, supplied integral with the module, resulting in efficient, fast and error free installation. Supercera Modules are ideal for full thickness lining for new furnaces as well as conversion into fibre lining in case of old furnaces. They enhance the furnace life and performance.

Supercera Veneered Modules improve the thermal efficiency of old brick linings with minimum downtime for repairs.

.

APPLICATIONS:

		Reheating Furnaces
		Bell Annealing Furnaces
		Soaking Pit Seals and covers
		Laddle Preheaters
		Chemical Process Heaters
		Incinerators
		Reformers, etc.

SUPERCERA PAD CLOTH / TAPE, ROPE & PAPER

Supercera Cloth/Tape is a high temp. specially fabric used for a variety of Industrial applications. It contains 15-20% organic carrier fibre to facilitate the carding process, which may burn off at a lower temperature. This however does not change the mechanical features including strength. It exhibits excellent chemical stability, resisting attack from most corrosive agents. Available in standard thickness of 3 mm; other thicknesses available at request.
Cloth Size: 3mm x 300mm / 1000mm x 10m

Supercera Pad is Supercera Blanket covered with Supercera cloth or glass cloth for insulation of turbines, valves & flanges. For external application, pads are coated with Teflon.

Supercera Twisted Rope is a three-ply rope manufactured from Supercera long fibres. It contains 15-20% organic carrier fibre to facilitate the carding process which burn off at a lower temperature.It is a dense , resilient high temperature refractory possessing excellent thermal properties , chemical stability and high mechanical strength. Size 6 to 40mm dia., 10/25m coils & 300 kg/m³ (min.). Supercera Braided Rope is available with SS304/S 310 Braiding.

Supercera Ceramic Paper is manufactured from high temperature Supercera Ceramic Fibre product containing 20-25% organic material to give it an extra ordinary pliability. If wet by water, steam or oil, its thermal and physical properties are restored up on drying.
Size : 1000mm x 500mm
Thickness : 1 to 6 mm
Density : 240 kg/m³